Aug 03, 2015 for routine maintenance, check your vehicles braking system at least once a year. To provide a method of thorough inspection, the motorist assurance program map has developed a set of uniform inspection guidelines pertaining to brake inspection. Start here bendix air disc brake checklist for identifying. Two dexter philosophies are at work to provide you the best product available and have enabled us to maintain our position of leadership. For cdl purposes, a vehicles air brake system must meet the above definition and contain the following, which will be checked during the vehicle inspection test. Section 11 pretrip vehicle inspection rhode island. Page 1 page 2 page 3 page 4 contents page 5 left side of the kawasaki ltd 450 page 6 page 7 identification numbers page 8 buying parts page 9 maintenance techniques, tools and workin. Brake adjusters handbook bureau of automotive repair ca. Ladders must be free from defective or loose rungs and side.
Test drive vehicle and perform breakin burnish procedure on new brake pads. The unit includes identification and confirmation of work requirement. Brake inspector means any employee of a motor carrier who is responsible for. Mar 31, 2016 brake inspections and maintenance procedures are important to keeping your commercial vehicles on the road. Inspect the machine before the start of the days work. Once the checklist is completed, the app creates a pdf to be kept for maintenance records. Developed in association with the nsw vehicle standards working group. Depress the pedal again, and hold it down for 1 minute. The condition of the vehicle and its components will. How to do the cdl air brake pretrip inspection youtube. This manual explains to everyone engaged in the practical work of vehicle. Brake system inpsection checklist mobile app first name last name email. The applicant shall be advised not to purchase any testing equipment until notified by the department representative that all minimum requirements are in compliance with department rules and regulations. It is the carriers responsibility to present a copy of the internal brake inspection report to the motor.
Limited brake inspection of drum brake, this is an inspection through inspection holes and is only available with the proper and valid documentation see proof of brake inspection. The inspection lane shall be free from mechanical repair work for the purpose of. All safety devices must be in operational condition. Minimum qualifications understands and can perform brake service and inspection is knowledgeable of and has mastered the methods, procedures, tools and equipment necessary to perform brake service and inspection. Inspection procedures posted on april 12, 2016 january 30, 2018 by nicole leandro law enforcement officers should follow the following appropriate steps when conducting each corresponding inspection procedure. Feb 02, 2017 the last test for the air brake pretrip inspection is to apply the parking brakes, remove the wheel chocks, and then do a tug test on the parking brakes and a response test on the service brakes. Describe the inspection procedures for each item on the checklist. Take an inside look into how our summit truck group service departments perform. In addition to the information contained in this handbook, persons desiring to be licensed as adjusters must possess a knowledge of vehicle braking systems, adjustment techniques and repair procedures sufficient to ensure that all work is. The bar laws and regulations handbook is available from bar, free of charge, on. If the free stroke is good, but the applied stroke is too long, there is probably a problem with the foundation brake.
Introduction this technical advisory provides information on the usage of power presses and press brakes. Sample safe work procedure templates these templates may be used to develop task specific safe work procedures for the circumstances involved. Understands and can perform brake service and inspection is knowledgeable of and has mastered the methods, procedures, tools and equipment necessary to perform brake service and inspection is capable of performing brake service or inspection by reason of experience, training, or. Inspection procedures cvsa commercial vehicle safety.
E family exploded view intervals of inspection or service are recommended for general or average. On some vehicles with aluminum wheels you can see the caliper and brake pad without removing the wheel using an inspection mirror. Brake press hydraulic sop standard operating procedure. With ease you can through the checklist to inspect the condition all vehicle break components such as the parking brake, brake pedal, brake pads breaking fluid leaks. Look at the two gauges for the front and rear air brakes on the lefthand side of your dash. Mechanical safety rules and policies in effect at 0001 central, mountain and pacific continental time sunday, october 31, 2004 bnsf safety vision we believe every accident or injury is preventable. The emergency brake system uses parts of the service and parking brake systems to stop the vehicle in a brake system failure. Burlington northern santa fe will achieve this vision. Inspect wheelend, undervehicle and underhood components.
This brake press hydraulic standard operating procedure sop provides a way for your business to outline stepbystep safe processes when operating a brake press hydraulic. Cvip brake inspection data for a draft inspection please complete the measurements and attached to the draft inspection report for subsequent data entry purposes. It also highlights the hazards associated with the use of these machines, and provides methods for proper safeguarding. Lockouttagout procedures must be followed if maintenance procedures require. Inspection inspection procedures and intervals the following inspection procedures are consistent with industry practice and are recommended as inspection guidelines for periodic service. After reinstallation of the brake caliper, bleed the brakes in accordance with paragraph 5c of the master cylinder inspection and. Refer to addendum 3 to help identify the system type. Our vision is that burlington northern santa fe will operate free of accidents and injuries. The inspection procedure consists of five main steps.
If removal of the brake line is necessary, cap or plug the hydraulic lines to prevent entry of contaminants. The enclosure must also have impermeable sleeves to allow the employee to handle the brake and clutch assembly without penetrating the enclosure. This brake assessment manual is intended to be used to assess the brake systems of modified vehicles and individually constructed vehicles as part of the process. The items shall be clearly marked awaiting receiving inspection do not use to prevent unauthorized use until receiving inspection acceptance occurs. When the system falls below approximately 60 psi, the brakes are automatically locked by springs and the bus becomes immobile. Before any service is performed on a vehicle, an inspection of the appropriate system must be performed. Vehicle inspection manual, has been reproduced by alberta transportation under. Brake inspection and maintenance procedure youtube. Proper maintenance and a quick response to warning signs will ensure that your car will stop every time you hit the brakes.
Brake test procedures air operated brakes this system is operated by air from a compressor off the engine. Proper maintenance and a quick response to warning signs will ensure. Component cause action brake drums cracked or out of round replace or check drum run out brake shoes shoe span out of spec refer to oem specs and replace if necessary. The results of this inspection must be explained to the customer and documented on an inspection form. The last test for the air brake pretrip inspection is to apply the parking brakes, remove the wheel chocks, and then do a tug test on the parking brakes and a response test on the service brakes. Maintenance manual 4 cam brakes and automatic slack adjusters. Therefore, the objective of this fact sheet is to explore the safe operating procedures while working with skidsteers to prevent injuries and death cases. To ensure this commitment is met, the department provides training and. The department is committed to the safety of its employees. Section 11 pretrip vehicle inspection page 3 safety belt check that the safety belt is securely mounted, adjusts, and latches properly. Lightsreflectors check that all external lights and reflective equipment are clean and functional. For more brake safety, inspection and service tips, follow the car care council on instagram. Page 3, full power hydraulic brake procedure amended to. Inspection area, receiving will deliver the paper work to the receiving inspector, noting location of the items.
Brake safety inspection service few of us think about our brakes on a daily basis, but they are a critical component of a car and can mean the difference between life and death in an emergency. Properly discharge their duties at an official vehicle inspection station, have a dps vehicle inspection operations and training manual online or printed immediately available for reference. The brake system inspection checklist mobile app includes a detailed inspection of automotive brake system components. There are numerous and frequent problems that can affect not only the pleasure of your customers drive, but. Brake assessment manual roads and maritime services. Be proactive and inspect your vehicle thoroughly before pulling in for inspection. Aurt210170a inspect and service braking systems training. Safety cng training texas department of public safety. Whether youre bringing your car in for routine maintenance, repairs or a checkup, we complete an extensive vehicle inspection checklist to make sure your car is. Bendix recommends that workers doing brake work must take steps to minimize exposure to airborne brake lining particles. Check parking lights, tail lights, signal lights, brake lights, marker lights and reflectors. Maintenance, inspection, and testing of electric and.
Ladders must be used in accordance with the manufacturers recommendations for safe use and load limitations. It provides a description of the vehicle inspection criteria and procedures to. Are one of the following methods used during automotive brake and clutch inspection, disassembly, repair, and assembly operations. Proper brake pad inspection procedure we all know that brake pad inspection should be performed on a regular basis. Emirfi visual inspection wire wiggle test describe the benefits of the systems enhanced diagnostics diagnose and repair system faults properly bleed the brake hydraulic system perform component service procedures on the. Measurements of brake lining thickness of one brake shoe must. The internal brake inspection expires at midnight on the last day of the month one year from the month of the last inspection performed. Health and safety in motor vehicle repair and associated.
The mayer fire department is responsible for maintaining the appearance and operation of all mayer fire district property. Vehicle inspection checklist firestone complete auto care. A thorough inspection should include brake lining wear, brake fluid level, rotor thickness, condition of hoses and brake lines, brake and dash warning lights, as well as taking the car for a test drive to detect other potential brake system problems. This years focus will be on vehicle brake systems and preventing driver fatigue by conducting hoursofservice compliance checks. Brake bleeding becomes necessary when air gets into your brake fluid line. Proper procedures to reduce exposure include working in a wellventilated area, segregation of areas where brake work is done, use of local filtered ventilation systems or use of enclosed cells with filtered vacuums. You can also add in customizable notes on any damage found during checklist and the overall wear and tear of the brake system. At this point in the inspection it is important to know the type of hydraulic brake system on the vehicle because the procedure used varies depending on the configuration of the brake powerassist unit or the brake power unit. Wsdot safety procedures and guidelines manual m 7501. If a problem is found, repair it or take any other necessary measure to prevent an accident.
Make approximately 20 complete stops from 30mph or 20 slowdowns from 50mph to 20mph with light to moderate pedal pressure, allow 30 seconds cool down between brake applications. The energizing sequences, including pneumatic, hydraulic, and electrical sequences. Measurements of brake lining thickness of one brake shoe must be taken and recorded on the inspection report. The integrity of the sleeves and ports must be inspected before work begins. Page 10 gasket sealing surfaces page 11 maintenance and minor repair tool kit page 12 repair and overhaul tool set page special tools page. Provides instructions on the use of the equipment both prior to and during. We have put together a simple procedure for workshop safety that includes a table of hazards and suggested control measures, a set of rules for employees that can be tailored to fit your own place of work, and an inspection sheet that can be used on a weeklymonthly basis to help monitor compliance. Brake system inpsection checklist form mobile app iphone. Unfortunately, todays brake systems are very complicated. This applies to the vehicles that are purchased and. Mechanical power press course objectives at the end of the course, participants will understand. During your free brake inspection, a tire and auto service professional will inspect and test your brake fluid to determine if it needs to be changed. The receiving inspector will then inspect the material at point of delivery. If the brake fluid test detects impurities it is time for a brake fluid exchange.
Brake inspections and maintenance procedures are important to keeping your commercial vehicles on the road. This handbook is intended to serve as a reference for official brake adjusting stations. Article 6 of ordinance try to find equipment failures and faults as soon as possible. If an enclosed vacuum system or brake washing equipment is not available, employers may adopt their own written procedures for servicing brakes, provided that the exposure levels.
Check the following and reference cvsa outofservice criteria. Set swing lock or brake and parking or traction brake or lock to prevent machine movement. Every vehicle inspection station must have a designated brake test area. Inspection procedures cvsa commercial vehicle safety alliance. There are numerous and frequent problems that can affect not only the pleasure of your customers drive, but also their safety and their very survival. Accepts full responsibility for the quality of the inspection when signing the vehicle inspection report. North american standard level i commercial vehicle inspection procedures. Check the spare wheel and carrier are secure, free from damage, and are correctly. Inspection processes and rules for car, private bus and light commercial vehicle class 3, 4, 5 and 7 vehicle mot tests. Operation maintenance service manual dexter brakes.
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